Solution Kit Part Separation
Automate your part separation with reliability and speed
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Reduce idle times
User-friendly software programming and easy integration: relieve your staff and increase throughput. As a pre-validated solution, our Solution Kit Part Separation ensures that you can configure and implement your application quickly. With our intelligent Digital Robot HORST as the base, a camera recognition system and a component separator, this comprehensive solution enables you to flexibly separate bulk goods.
Components of the Solution Kit Part Separation
- Robot platform horstCUBE
with safety lock - Digital Robot HORST600
- Operating system “Control”
- Operating panel
- Electric parallel gripper
- Operating console
- Feeding and part separation
- Switch cabinet for the integration of additional peripherals
Specifications,Product Details of our Solution Kit for flexible part separation
Detail | Specifications |
---|---|
Dimension of components |
Depending on the variant 5 - 50 mm / 5 - 200 g; up to 200 mm / up to 1 kg |
Maximum range |
1000 mm (closed robotplatform) |
Set up new parts |
approx. 15 min for training the AI (plus model calculation by the AI) |
Maximum Picks |
15 per minute |
Achievable cycle time |
up to 5 sec. |
Relevance of parts |
Detection and gripping of different parts from a bulk material possible |
Dimensions |
1120 x 900 x 2060 mm |
Total weight |
approx. 400 kg |
Components |
HORST600, horstCUBE robot cell with solenoid interlock, operating console, Varioshaker270, vibrating hopper 5L and parallel gripper |
Variants |
Solution Kit Part Separation with 2D Grasping-Kit and Flexibowl |
Solution Kit Part Separation with PLOC2D camera system and VarioShaker |
|
Solution Kit Part Separation with Optonic Mikado Find |
All from one single source: Your advantages with the Solution Kit Part Separation
Cost control and predictability
With the Solution Kit Part Separation, you can start your automation project with calculable costs. Thanks to standardization, the Solution Kit Part Separation is available with short delivery times.
Quick start thanks to pre-assembled unit
The Solution Kit is delivered to you fully assembled mechanically and electrically. The complete process sequence is pre-programmed in the software and can be customized by you in just a few steps.
Flexible integration
Our solution kit has been designed so it can be easily integrated into your existing processes. Whether it's parts output, inspection, sorting or marking – our smart solution can be adapted to your needs.
Lowest risk
We would be happy to advise you on the use of the Solution Kit in your project. We carry out free feasibility studies in advance on a fully assembled setup.
Reliable part recognition
Even complex parts with variable surfaces can be taught in quickly without prior knowledge. The AI software from SCHUNK* reliably recognizes the parts in the process, even under changing light conditions.
*depending on the variant
Simple setup via CAD models
Your parts can be loaded as a CAD model and then recognized by the Mikado Find algorithm. The parts can be gripped directly with the robot using the integrated Mikado Find interface.
We use the test cell for technological feasibility analyses and innovations in product development and are thrilled. The Solution Kit can be put into operation, programmed and operated quickly and easily without any special prior knowledge.
Robert Meißner / Senior Expert Manufacturing Technologies, Research & Development at fischer group
With HORST, we are very well positioned in our test lab. The compact footprint is very convenient and the usability of the robot is a great advantage, especially for the complex test setups.
Frank Reinauer / Senior Director Division Implants at Karl Leibinger Medizintechnik GmbH & Co. KG
We are more than satisfied with HORST as well as with the service and support from fruitcore robotics. The team is extremely competent, friendly and very helpful. The optimal solution for us!
Marius Effinger / Project Coordinator at ROTH&EFFINGER GmbH
The high quality demands placed on our products require first-class quality assurance. By using the HORST industrial robot, we have not only created the best testing conditions, but also significantly increased product quality. The robot has relieved our employees of monotonous tasks as well as led to an increase in productivity and a high level of satisfaction among our customers.
Lorenz Geyer / Managing Director Eugen Geyer GmbH
With HORST, we have achieved a very large increase in efficiency. We now produce twice as many parts and have thus been able to significantly increase our sales. The robot had already paid for itself after the first series.
Fabian Pfister / Co-Founder and Managing Director at CyFa-Tech.ch Manufacturing Solutions GmbH
HORST takes over typical pick & place tasks for us during a hydraulic test and enables a fully automated testing process. As a result, we achieve a significantly higher output and increase our productivity. We were also convinced by the easy operation of the industrial robot, the good price and the comprehensive support from fruitcore.
Thomas Sehling / Operational Excellence Manager at WEBER-HYDRAULIK GmbH
The implementation of this automation task worked quickly. Just like the cooperation with fruitcore robotics has always worked great.
Stefan Schirling / Junior Owner at Schirling Frästechnik GmbH
The automation of laser marking with HORST enables us to mark many thousands of perforated lids per year with a unique code. The automation helps us to increase quality while staying flexible for different customer needs.The system is exactly what we needed.
Beat Glauser / CTO MBV AG
HORST is inexpensive to purchase, requires little space, can be used flexibly and is easy to handle thanks to intuitive operation with the horstFX robot software.
Matthias Schneider / Plant Manager at Koepfer Zahnrad- und Getriebetechnik GmbH
Above all, the flexible applicability of HORST convinced us. In addition, the price-performance ratio fits and we simply have a team at our disposal that flexibly implements the individual task with us.
Dominik Pfeiffer / General Manager at add'n solutions GmbH & Co. KG
The great advantage of HORST and the control system is that it can be used completely flexibly in an SME. I don't need highly trained technical personnel who are specialized in the application with or programming of robots, but can also train the normal machine operator on HORST.
Peter Imm / Owner and General Manager at imm Cleaning Solutions GmbH
We were able to initialize HORST within a very short time and thus get started directly with program applications. The operating panel is very pleasant to use.
Siegmar von Detten / Computer science teacher at Zeppelin Gewerbeschule Konstanz
HORST enables us to provide industry-oriented teaching in our mechatronics workshop, from the basics to challenging tasks. With its interfaces and various control and programming options, HORST offers us an ideal basis for developing and implementing exciting and innovative projects with our students.
Daniel Weerts / Research assistant, Institute for Technology and Education (ITB), Bremen
By automating our gluing application with the Digital Robot HORST, we have efficiently optimized our processes and are now able to produce autonomously. The user-friendly graphical user interface enabled us to program and commission the application quickly and easily.
Andreas Beck / Design technician for test equipment and fixture construction at the Villingen-Schwenningen plant
Detailed information on the Part Separation Solution Kit is available to download
Please contact us for specific requests
Our team of robotics experts is on hand to answer any questions and provide support regarding customized solution kits. We are here to help you find the right solution. Let's work together and meet your specific requirements.
fruitcore robotics GmbH
Macairestraße 3
78467 Konstanz
+49 (0) 7531 976 240
info@fruitcore.de